Vision Based
Quality Control
How a leading automotive supplier used Wisdom Test to detect manufacturing defects in real-time, and to improve production yield.
The Client
Tier-1 automotive parts producer for global OEMS, producing millions of units each year
The Challenge
Quality Inspection is manual intensive, error-prone, sensitive to environmental conditions, the inspection queue is long
The Solution
Integrate Wisdom Test to monitor the quality inspection, oversee the process and provide predictions
The Outcome
The quality process is automatic, explainable, adaptive, continuously learning and has no human dependency
Technical Solution
Wisdom Test makes use of production / test data for training learning models and deploys them in real-time for extremely accurate quality predictions.
Test setup configured according to the selected vision models and the flow of process
Geometry and orientation analysis for accurate mapping as well as environment calibration
Results are clustered based on selected features and anomalies are reported on top of known defects
Simulations and Renderings are run based on feedback and test setup is optimized accordingly
Multi-Sensor Data Support
Wisdom Test supports combinations of different types of sensor data, such as pressure, temperature, noise, vibration, vision and electricity
Semi-Supervised Training
Wisdom Test uses clustering algorithms to inspect the process and makes use of minimal number of human labeled instances
Adaptive and Continuous Learning
Wisdom Test provides the framework for adaptive learning against data drift and integrates AI tools for easy of use
Benefits
Measurable Benefits in Quality Control and Cost Reduction